Manufacturing & Capabilities
Our wet wipes contract manufacturing facility in Tronica City, Ghaziabad, India — built around six automated lines running spunlace, bamboo and viscose substrates, clean room converting areas, an in-house testing lab and 15+ years of hygiene-industry experience.
Designed for wipes, not adapted for them
The plant is laid out around wet wipe converting from the ground up — separate raw material, water treatment, converting, packing and finished goods zones, with material flow that doesn't cross back on itself, and 42 million+ units of production capacity.
Dedicated converting floor with manufacturing, warehousing and QC space
Clean room facilities with HEPA filters and AHU (Air Handling Unit) for a controlled, low-particulate converting environment
Water treatment plant feeding lotion preparation
Controlled-environment area for alcohol, antiseptic and medical formats
Segregated baby line with dedicated tooling and change-part sets
Finished-goods warehouse with batch tracking from every run
Six lines, multiple wipe formats
Line configuration across our six converting lines. Change parts allow most lines to run adjacent formats when demand shifts.
| Line | Primary category | Pack formats | Pack count | Substrate range |
|---|---|---|---|---|
| Line 1 & 2 | Baby & personal care | Soft flow-pack and flip-top lid formats | 10 – 80 pcs | Spunlace 40 – 70 GSM |
| Line 3 | Healthcare | Single sachet and canister, controlled environment | 1 – 200 pcs | Spunlace / PP 40 – 70 GSM |
| Line 4 | Household | Canister, tub and resealable flow-pack | 20 – 120 pcs | Spunlace 50 – 90 GSM |
| Line 5 | Industrial | Bucket roll and centre-feed | 50 – 800 pcs | Needle-punch 70 – 120 GSM |
| Line 6 | Sachet & travel | High-speed 4-side seal single sachets | 1 pc | Spunlace 35 – 60 GSM |
Testing and documentation, designed in from the start
Quality isn't an inspection bolted on at the end of the line. Raw materials are released before use, in-process checks run through the shift, and no batch leaves the warehouse without a signed release and a retained sample.
- Incoming material release — substrate GSM, tensile strength, chemical COA verification
- In-process checks — lotion loading, pH, sheet count, fold accuracy, seal integrity
- Microbiology — total plate count, yeast & mould, pathogen screening per batch
- Stability & shelf life — testing carried out to support shelf-life claims
Traceability — batch code linking back to substrate roll, lotion batch and film reel
What we test before your product ships
Physical
GSM, dry and wet tensile strength, elongation, absorbency, sheet dimensions, fold and dispensing performance.
Chemical
pH, lotion add-on percentage, active concentration, alcohol content, preservative efficacy and viscosity.
Microbiological
Total viable count, yeast and mould, screening for E. coli, S. aureus, P. aeruginosa and Salmonella.
Pack integrity
Seal strength, leak and vacuum testing, lid adhesion, drop testing and transit simulation on export cartons.
Where new products actually come from
Our development team works on your brief in parallel with production — benchmarking, reformulating and testing until the sample matches what you sold internally.
Benchmarking
Send a competitor sample and we will reverse-engineer substrate feel, lotion loading, fragrance profile and pack economics.
Formulation trials
Lab-scale lotion development with iteration on pH, actives, emollients, preservative system and fragrance dosing.
Claim substantiation
Third-party dermatological, patch and efficacy testing coordinated through accredited laboratories.
Documentation built for audits, from day one
These are the certifications our quality programme is working towards, so partner and retailer audits are never a scramble.
Lower impact options, honestly labelled
We won't print a green claim we can't defend. What we will do is offer genuine alternatives and tell you exactly what they cost and where they compromise.
- Biodegradable substrates — viscose and bamboo spunlace options available
- Plastic reduction — thinner mono-material films and recyclable lid options
- Water stewardship — treated water recovery built into the utility design
Honest reporting — ask us exactly what's implemented across our sustainability programme, any time
Biodegradable
Substrate options available with better compostability than standard nonwovens.
Right-sized packs
Carton and pallet optimisation engineered to cut freight volume per thousand wipes.
Water stewardship
Water treatment and recovery designed into the utility plan from the start.
Efficient lines
Servo-driven converting delivers lower scrap and reduced start-up waste.
Formats we run in-house
Come see the facility for yourself.
We welcome technical visits and questions about exactly how the facility runs — before a single carton is committed.